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OEM Wiring Harness Connector Weak Current Wire Harness Cable Assembly DA000014001

Short Description:

Introduction:Wire Harness

Wire harnesses are made from groupings of cables, wires, and subassemblies. At their most basic, wire harnesses are constructed from three components, wires, terminals, and connectors, but they can become highly complex to handle multiple branches, safety features, and termination points.

Function: keep numerous wires or cables organized


Supply Capacity:     300,000pcs/month

Product Detail

Product Tags

Product Parameter

Use Wire harness for refrigerator, freezer, ice machine
After Humid Heat Test Insulation Resistance ≥30MΩ
Terminal Molex 35745-0210, 35746-0210, 35747-0210
Housing Molex 35150-0610, 35180-0600
Adhesive tape Lead-free tape
Foams 60*T0.8*L170
Test 100% test before delivery
Sample Sample available
Terminal/Housing Type Customized
Wire Customized 


Spas, Washing machines, dryers, refrigerators, and other household appliances

Consumer and commercial electronics

Automotive equipment

Commercial and industrial machinery

Medical equipment and electronic devices


Wire Harness Design & Manufacturing Process


Simple installation processes with wire harnesses that include all of a product’s wires, cables, and subassemblies with quick connect/disconnects. 


Each wire and terminal can be configured to match the exact length, dimensions, and layout of the main product it is connecting to. Wires can also be colored and labeled to streamline installation and maintenance.  The manufacturing process starts with design and schematic development.  It then moves to prototyping.  Finally, it goes into production. Operators assemble wire harnesses on drawn out test boards which confirms precisely measured wire lengths. The board also confirms that the designed terminal and connector housings that suit the application is being used, and that cable ties and coverings are added for easy organization and transport.


Although automation plays an important role in all manufacturing processes, the complexity of the end product means that many sub-steps of assembly process must be done by hand. Wire harness cable assembly is a multifaceted process. The main steps of this process include:


Installation on the wires, terminals, and connectors on the build board

Installation of specialty components such as relays, diodes, and resistors

Installation of cable ties, tapes, and wraps for internal organization

Wire cutting and crimping for reliable terminal connection points


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